Telecom Tower Production CNC Angle Processing Line Power Transmission Line Tower

Telecom Tower Production CNC Angle Processing Line Power Transmission Line Tower

Product Introduction:

The JNC series high-speed CNC angle punching, marking, and cutting production line is comprised of critical components, including the punching unit, marking unit, cutting unit, transverse conveyor, rotating conveyor, feeding conveyor, unloading conveyor, CNC feeding carriage, hydraulic system, electrical system, pneumatic system, and other indispensable elements. Designed specifically for the automated processing of angle steel in tower manufacturing, this production line operates fully under numerical control, ensuring simplicity and precision. It offers automated, high-accuracy, versatile, and large-scale production capabilities.

Product parameters:

Product Features:

1. The CNC angle iron punching machine is equipped with either two or three punching units, each capable of accommodating three different punch sizes. These punching units are precisely controlled by numerical control (NC), ensuring accurate and customizable punching positions. The machine is capable of producing both round and oval holes. With its high-speed feeding and punching capabilities, it significantly boosts production efficiency. For 50×50×4mm angle steel, the machine achieves a production capacity of 9-10 tons per eight-hour shift.

2. The marking unit of the CNC angle punching machine is housed in a robust and durable enclosure. The marking system comprises four cassette sets, which can be selected through programming, providing flexibility in adjusting the marking position. Additionally, the machine utilizes a disc marking method with 10 rows, automatically selecting characters without the need for manual input, thereby greatly enhancing marking efficiency.

3. The CNC angle bar cutting machine is equipped with a single-blade shearing unit, renowned for its exceptional cutting force. Each cut is executed with zero material waste, ensuring a clean and smooth cutting edge. The blade housing is designed with an open-door structure, facilitating rapid and safe blade replacement.

4. The horizontal material table efficiently transports the angle bar to the rotating material rack, which is driven by a motor and reducer. This system guarantees secure placement of the angle bar onto the feeding conveyor for subsequent processing.

5. The workpiece is firmly held and fed by a CNC feeding carriage, ensuring precise alignment and positioning accuracy. The feeding carriage is driven by a servo motor, with position feedback provided by a photoelectric encoder, operating within a closed-loop control system.

6. The CNC angle steel metal punching and marking machine is powered by a hydraulic system that drives the punching, marking, and shearing processes. It is equipped with a high-speed hydraulic station that includes an accumulator, and the hydraulic lines feature ferrule-type connections to ensure leak-proof operation while simplifying maintenance and part replacement. The primary hydraulic valve blocks are sourced from the reputable Atos brand, ensuring a dependable and high-performance hydraulic system.

7. The cooling system of the hydraulic station offers multiple options, including water cooling, air cooling, or oil chilling. This versatility allows customers to select the most suitable cooling method based on their specific operational requirements.

8. The control system consists of an upper computer, PLC, servo motor, external detection switches, and other integrated components. The operator simply inputs the processing parameters, and the system automatically generates the corresponding processing program. It is fully compatible with file formats such as DXF, NC, and others produced by CAD software. The upper computer’s human-machine interface is designed to be user-friendly, featuring an intuitive display and streamlined operation. It offers functionalities including graphical workpiece visualization, extensive data storage, position monitoring, and fault alarm notifications.

These samples, representing standard specifications and typical processing conditions within the angle steel tower industry, offer users a direct means of evaluating the equipment’s processing quality, precision, and craftsmanship. They serve as a tangible reference for assessing the equipment's performance and its suitability for specific production requirements, thereby enabling informed, data-driven decision-making for potential applications.

In the construction of ultra-high voltage (UHV) transmission lines, where towers are exposed to harsh weather conditions and significant loads, this equipment is vital for processing the angle steel components that constitute the core structural framework of the towers. It efficiently performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other key structural elements, ensuring precise dimensions and robust connections that uphold the overall stability and integrity of the towers.