900mm Bending Plate Width CNC Heating Bending Machine For Angle Steel Plate 22KW Motor Power

900mm Bending Plate Width CNC Heating Bending Machine For Angle Steel Plate 22KW Motor Power

 
Product Introduction:

This CNC Thermal Bending System is carefully designed and rigorously factory-tested to provide accurate bending for angle steel profiles and flat metal sheets. It meets the stringent production requirements of essential industries such as structural steel fabrication, mechanical component production, and architectural metalworking. With its reliable forming accuracy and consistent operational performance, this system guarantees that bent angle steel and metal panels conform to precise dimensional specifications and structural standards, ensuring a smooth and efficient continuation of subsequent downstream manufacturing processes.
 
Product parameters:

Product Features:

1. The system is outfitted with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features a user-friendly touchscreen interface, facilitating efficient data input and real-time tracking of operational conditions. This functionality ensures a smooth and intuitive workflow for daily operations.

2. The machine incorporates state-of-the-art intelligent ultrasonic frequency induction heating technology—an advanced innovation that boosts production efficiency, reduces manufacturing costs, and ensures full compliance with the facility's environmental protection policies and regulations.

3. Functioning as a fully integrated system, this equipment eliminates the need for additional tooling or mold adjustments, thereby streamlining and optimizing the entire production process configuration.

4. Featuring Computerized Numerical Control (CNC) technology, this system ensures precise bending of workpieces, consistently maintaining product quality standards while enhancing overall production efficiency.

5. The equipment is equipped with a self-contained hydraulic system and an integrated electrical control unit—an advanced structural design that promotes intuitive, hassle-free operation, guarantees safe and dependable performance, and supports high-volume production capabilities.

6. For processing angle steel components with dimensions not exceeding L100×L100×10 (mm), cold-pressing technology can be utilized, provided the required bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle takes 120 seconds per unit (dependent on the specific material grades and dimensional requirements of the components being processed). Furthermore, fabrication of the workpieces commences only once the heating temperature reaches 800 degrees Celsius (the red-hot phase), with the precise process parameters being established based on the material type and the desired bending angle tolerances.

8. During the thermal treatment stage of the workpiece, once the process parameters are configured, operators can initiate the cycle by either pressing the start function or using the foot pedal switch to activate the fully automated operation sequence. This sequence follows a predefined sequence of steps, including the heating feed, thermal application, retraction of the heating elements upon completion, clamping and compressing of the workpiece, ram lifting, and the final unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing mode, once the process parameters are set, cold-pressing operations can begin immediately. There is no requirement for the pressure ram to return to its home position; instead, the lower pressing die is raised to create a 100mm gap, allowing for the easy removal of the workpiece. This streamlined operational sequence significantly improves overall process efficiency.

These test specimens, sourced from the production line of angle steel punching, cutting, and marking equipment, represent the standard specifications and processing parameters commonly used in the angle steel tower industry. They provide users with an opportunity to directly assess the equipment's processing quality, precision, and craftsmanship—key performance indicators that demonstrate the equipment's ability to meet the rigorous operational requirements of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers must endure extreme weather conditions and substantial structural loads, this equipment plays a crucial role in processing the angle steel components that form the primary load-bearing structure of the towers. It consistently performs drilling and stamping operations on angle steel used for tower bodies, cross-arms, and other critical structural elements, ensuring precise accuracy and exceptional structural integrity. In doing so, it upholds the overall strength of the transmission towers, which is essential for the safe and continuous operation of UHV power transmission systems.